Case Studies
Explore our case studies to stay updated on innovation, emerging technologies, and solution highlights.
Workplace Safety Management
Intelligent Vision for the WorkplaceProviding a safe and secure workplace has never been more important than today. People+ Workplace leverages our Intelligent Vision platform for safely securing your workplace and people. Contactless Entry & ExitFacial RecognitionPPE and Protective Wear IDPeople TrackingSocial DistancingArea RestrictionConfigurable alerts sent to security with individual details & controls of entry doors for a person with high body temperature, no facemask, or no protective wear.People+ Workplace utilizes a human-centered approach with Intelligent Vision to protect your most valuable asset, your employees while also securing the workplaceOur SolutionContactless Entry for Secure & Safe WorkplaceTechVision+ offers contactless solutions for secure access to your workplace. The platform provides the following capabilities:Face Recognition based access: Employees and visitors can be registered using a mobile app to capture their personal details and facial features. A Tablet setup at the entrance/exit will ensure that facial recognition is done for entering the workplace. Mask Detection at the Entrance: The Tablet installed at the entrance can also ensure that people are wearing masksTemperature Scanning at the Entrance: A contactless Infrared Temperature Sensor is connected to the Table to check the temperature of people at the entrance. The sensor allows accurate temperature measurements over a distance from 25-75 cm. Attendance Management: The platform offers a Web Portal for managing workplaces and users with reports for viewing entry/exit logs. It also provides capabilities attendance management based on the entry and exit times captured by the mobile app. Restrict Entry to Hazardous AreasTechVision+ platform allows a Site to be geofenced to mark areas that are dangerous and worker entry must be curtailed. A surveillance camera installed in the restricted area can alert security when an entry violation is detected. Mask Detection inside WorkplaceSurveillance Cameras installed within the workplace can also detect if anyone is not wearing the mask or not wearing it properly and alert the concerned team.Protective Wear DetectionThe platform can utilize cameras to ensure that workers are following safe practices in the workplace by wearing a helmet, protective jacket, and other safety gear Dashboards & ReportsPeople+ Workplace is configured via a Web-portal with an easy to use and customizable interface.Employee records & reports management (Weekly, Monthly, Employee-specific)Seamless API based integration with other systems such as HR & PayrollSite maps of the customer premises are well captured through the web portalAdmin can monitor the movements of each employee visitor specifically and in detailCan export reports in the desired format such as Excel, CSV, etc.In today’s current environment it is paramount to create a safe and secure space for everyone and TechVision+ can help you to stop an infectious disease at the entrance.CASE STUDYA UK based Construction Site Tracking and Safety Management platform provider engaged Tech Vedika to leverage our TechVision+ Intelligent Vision Platform. The company was looking for a solution to bring back their employees to work in a safe and secure fashion during the COVID 19 Pandemic.Solution DetailsLeverage our mobile and web-based platform with the intention to assist both workplace employees/ visitors as well as HR/admin teams to effectively handle the Pandemic through contactless attendance trackingThe solution includes a mobile application for employee & visitor registration check-in/out at the office entrancesThe mobile app registers persons’ face at different angles and sends to ML system for the face recognition algorithm to runEmployee check-ins/outs from the entrance will be tracked through the TechVision+ platform app cameraA web-based IoT platform portal receives all the employee attendance information is displayed in Employee and Monthly attendance reportsBusiness OutcomesImproved employee safety by 80%Contactless & Social Distancing accomplished 100%Improved overall well-being mindset of both leadership, HR, and employees
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Lone Worker Tracking
IoT based sensors are increasingly being used to track people onsite and offsite. These sensors are also referred to as ‘Pedestrian Tags’ and can help in building enterprise solutions for tracking Employees in a workplace, students and staff on campus, and workers in a factory as well as vehicle and asset management. TechVision+ intelligent solution for People+ Workplace offers a highly secure, highly reliable, and lowest cost of ownership system. We build this solution to make it easy to protect your valuable assets – workers, vehicles, and equipment.Our SolutionPeople+ Workplace platform provides an end-to-end solution with the following components:LoRaWAN based Nali N100 Tracking tagLoRaWAN gatewayWi-Fi APs and/or BLE beaconsCloud-based CP-Flex™ management software IoT platform with Wi-Fi/BLE based positioning algorithmThe core technology behind the CP-Flex™ platform is the fully integrated seamless indoor and outdoor location capability that enables devices to exploit multiple positioning technologies encountered in varied environments. Delivering an accurate, low power, low cost, seamless positioning experience requires tight coordination between hardware design, device firmware, and cloud services. CP-Flex manages timing, distributed processing, and communications as well as supporting multiple location data services in many markets. The solution supports a variety of system implementations supporting both cloud and enterprise-based deployments. Systems developed using the Nali-100 tag and related services can work with any preferred LoRaWAN network.Pedestrian Tag DetailsIt is a low power, credit card size, indoor and outdoor location device. Nali-100 can be used as an enterprise asset tracking device, an employee safety badge or a student card with an emergency button.Nali-100 uses low power wide area network (LPWAN) protocols like LoRaWAN to provide seamless and reliable campus-wide coverage. Nali-100 is designed for high security, long battery life, and seamless indoor/outdoor location. Users can set the frequency of location reports from once every 5 minutes to once every month. Platform OverviewPeople+ Workplace is a cloud-based platform with the following functionality. The platform uses both IoT devices and Cameras to supplement Vision Analytics based capabilities to the platform.Workforce TrackingLocating and Tracking People and VehiclesGeo-fencing for Entry/Exit DetectionDetection of unrecognized People and Vehicles (requires vision analytics)Safety ManagementPreventing entry into Restricted AreasFall Detection, Crash Detection, SOSEnforcing Safety Checks (Helmets, Glasses, Protective wear, Uniform) (requires vision analytics)The following are the modules that are part of the People+ Workplace platform The platform will be configured for use cases related to Tags only for this solution. The vision analytics-based use cases are out of scope.ConclusionThe current pandemic leads to a rise in contract work thereby increasing the emphasis on ensuring a safe and secure working environment. Lone worker tracking solution will help the organizations to pay close attention and ensure their workers’ safety.It would benefit the organization with an increase in operational efficiency, improved safety, and better productivity. There is also a study stating a 50% improvement in time-spent by workers by tracking their work areas.
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Intelligent Vision for Warehouse Optimization
Automating and optimizing your warehouse operations is no easy task. TechVision+ is an advanced AI-assisted platform for the warehouse environment. It helps organizations from the moment a package is received at your warehouse till it is dispatched using Computer Vision solutions. Our platform includes some of the most innovative features in the industry today and is optimized for high-volume fulfillment centers, 3PL companies and cross-dock facilities.Our warehouse optimization platform leverages vision analytics to bring automation and real-time visibility to your inbound (receiving to put-away) and outbound (pick & pack to shipment) processes. Our SolutionsDock Door TrackingReal-time tracking of dock doors using camerasAlerts on dock door availability, truck arrival & departureReal-time Area VisibilityComplete visibility into warehouse spacesIndicate available storage areas on the floor for put away planningSmart Item Detection & VerificationScan barcodes and read text of the cartonInstant reconciliation against receipts & customer ordersIdentify wrong items & packages that need a QC checkReal-time Pallet TrackingGuided Put Way using Warehouse Maps, Cameras and ARCapture exact put away location for pallet trackingReal-time inventory visibility using floor map & live camera viewGuided Pickup for locating Pallets with items based on FIFO rulesPick and Pack OptimizationAutomating current manual inspection process of packed goodsFaster item verification and counting and callout missing/wrong itemsAccurate counting of packets being loaded in a crateAutomated Box Dimensions MeasurementRecommendations for carton/package space optimization based on dimensions & weightTruckload Planning based on cargo volume & weightReal-time People & Equipment TrackingTracking people using IoT tagsTracking availability of forklifts and their location for task interleavingGoods condition capture for proofPackage condition capture at the time of unloading, after packing, and before shipmentIntelligent vision for better outcomesTechVision+ helps in handling exceptions, reducing errors, automating package verification, optimizing pick and pack process, and tracking people & vehicles in the warehouse utilizing innovative intelligent vision solutions.
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QC of Packed Goods
The warehouse is accountable for the goods received by them to be maintained in proper condition until they are shipped. Product packaging is an important element for maintaining quality which makes QC a necessary function in a warehouse. There are two primary processes involved in a warehouse, Inbound (Receiving to Put-Away) and Outbound (Pick & Pack to Shipment). TechVision+ leverages intelligent vision, cameras, and IoT tags to help you ensure the quality of packed goods are maintained.QC of Packed GoodsTypically, warehouse staff look at an order and the SKUs to be packed, and perform the following manual tasks:They pick and scan the item before placing it in the box being packedThis is repeated for all items packed in the boxFor a box of 24 items, it takes about two minutes to pack one orderTechVision+ intelligent solution for QC uses deep learning to detect and count the items in a few seconds optimizing the time taken up to 50%. BenefitsIncreases customer confidence and the company’s credibilityImprove work processes and efficiencyReduced returns from customersReduces cost associated with returned itemsIntelligent Vision for Better OutcomesTechVision+ helps in automating package verification, optimizing the pick and pack process, and tracking people and vehicles in the warehouse utilizing innovative Intelligent Vision solutions.
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Intelligent Vision for Inspection
TechVision+ Inspect is a next-generation platform utilizing intelligent vision in manufacturing products with zero defects. Our smart vision-inspection provides benefits increasingly valued by electronic and component manufacturing companies including:Barcode Reading and Component IdentificationComponent Segmentation and ClassificationDefect Detection and ClassificationComponent Assembly VerificationComponent Presence or AbsenceOCR for Component Information CaptureTechVision+ leverages 2D & 3D cameras that identify and eliminates defective products before they can harm your brandOur Solutions2D/3D Vision InspectionInspection of the product at each stage of the manufacturing process for defectsComponent Detection, Defect Detection & ClassificationBenefits:Ensure that each & every product, rather than a random sample of products, is inspected and avoid rejection and remanufacturing of entire batchesReduce shipment of defective productsSmart Package InspectionUse a machine vision-based inspection system to count the number of items that go in a package at the end of production.Use machine vision to probe whether the product has the right length, width, and color.Pictures of the product are clicked at each stage of the production line and these images are processed for ML analysisBenefits:Reduce manual effort of counting itemsEliminate shipment of defective packagesReading Labels and Barcodes with Machine VisionDetect Label Text Areas using Deep LearningExtract Text using OCR techniquesVerify Labelling StandardsMatch with Receipts or Orders to detect Wrong/Missing ItemsBenefitsEnhance productivity & quickly identify Orders & Shipments with missing or incorrect itemsProduct and Component Assembly InspectionInspection of products & Items at the time of assembly for correct assemblyDetection of missing and damaged partsBenefitsEliminate defective productsImprove productivity and customer satisfactionIntelligent Vision for Better OutcomesTechVision+ ensures that each & every component, rather than a random sample of components, is inspected and avoids rejection and remanufacturing of entire batches while also reducing the likelihood of defective products being shipped. CASE STUDY A highly regarded power and energy products manufacturing company approached us to leverage our TechVision+ Intelligent Vision Platform. The company was looking for a solution to integrate into their PCB Assembly Line inspection and QA process.Key RequirementsNeed for automating the current QA Process for PCB Component AssemblyInspection of PCBs used for Battery Power Control and Train Collidence Avoidance SystemsInvolves both robotic machine automation as well as manual assembly stagesSmall component size and high density of components in PCB requires high manual effortsBusiness OutcomesQA cycle time improvement of 60% – 80%Defect detection accuracy improvement by 20% – 25%Rework post-manufacturing eliminated completely
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Automated Dock Door Tracking
Dock doors serve as the entry and exit points in the warehouses for loading and unloading consignments. The doors used for receiving consignments are called inbound doors whereas the ones used for shipping the consignments are called outbound doors. In some cases the same dock doors serve as both receiving and shipping doors.Inbound operations include unloading of consignments, inspection such as label verification, transporting and placing the inventory at ideal locations. Outbound operations include picking items against the order list, inspection, packaging, labelling, loading onto trucks and shipping.Currently, due to the lack of real-time visibility of dock door and unloading/loading area availability in a warehouse, leads to operational inefficiencies and increase in carrier charges.Automated dock doors tracking will alert about the availability of doors in real-time for the incoming shipments. The warehouse manager will be able to remotely visualize and monitor them.TechVision+ automation helps you improve speed and quality of your operations with intelligent vision and smart alertsTechVision+ proposes automating the capture of dock door, unloading and loading area availability using AI and Computer Vision and update the details and status events in WMS/TMS using API integration. Also, the tracking event messages can be sent to 3PL’s or Carriers Our solution is used for automated monitoring of dock doors. The platform will automatically and in real-time:Monitor dock door to check if a truck is dockedRaise instant alert on arrival of the truck at the dock door and also on the departure of itIt ensures: Eliminating receiving and shipping delaysProviding real-time visibility to Staff & Transporters on Dock Door Delays & Availability Process: Proposed Improvements and Benefits:Real-time synchronization of Warehouse data with WMS, TMS, Carrier, Supplier/CustomerScenarioTechVision+ InsightBenefitArrival of Truck at Warehouse Security GateCapture Gate Entry TimeCheck Availability of Dock Door/Unloading AreaAuto assignment of available Dock DoorNotify Carrier of changes in planned Dock DoorTruck Arrival/Departure at Dock DoorCapture Truck Arrival & Departure TimesNotify Delays in Docking & UndockingTruck Departure from Warehouse Security GateCapture Gate Exit TimeNotify Yard Entry/Exit Times & Delays
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